If you are an Office fan you will recognize Dwight Schrute. The client supplied a 3D solid model file of Dwight so that foam could be CNC carved.
Once the foam was assembled and sanded smooth the 8’ tall Dwight figure was hardcoated and sanded again.
The client supplied PMS paint colors that were matched for the paint application. Two base plates were created.
An aluminum plate was fabricated to be used at indoor appearances and a steel base plate was fabricated for outdoor use. Dwight made his first appearance at New York Comic Con.